Z41 Series Wedge Gate Valve

  • Wide pressure coverage — PN16 to PN100, one valve series for everything from low-pressure water to high-pressure steam
  • Hard-sealed metal seat — 2Cr13 stainless steel or Stellite hard-faced wedge, built for zero-leakage shutoff in demanding conditions
  • High-temperature ready — WCB cast steel handles up to 425°C; chrome-moly steel goes to 550°C for superheated steam
  • Three body material options — ductile cast iron for cost-sensitive water lines, WCB for general industrial use, chrome-moly alloy for severe service
  • Rising stem with visual indication — instant open/closed status at a glance, no guesswork on the job site
  • Bolted bonnet construction — safe access for inspection and packing replacement without removing the valve from the pipeline
  • Full-bore design — minimal pressure drop, no flow restriction, and easy pigging in oil & gas lines
  • Flanged end connection — compatible with ANSI B16.5, BS 4504, and DIN flange standards for global project specs
  • Certified quality — manufactured to API 600, GB/T 12234, and ASME B16.34; shell and seat tested per API 598
  • Long service life — robust wedge guide design prevents seat scuffing during operation, cutting maintenance downtime

Model Series: Z41H-16Q / Z41H-25Q / Z41H-16C / Z41H-25 / Z41H-40 / Z41H-63 / Z41H-100 / Z41Y-16I / Z41Y-25I  |  Pressure Class: PN16 / PN25 / PN40 / PN63 / PN100  |  Size Range: DN40 ~ DN500

Pressure Class
PN16 – PN100
Size Range
DN40 – DN500
Temperature
≤425°C / ≤550°C
Body Material
DI / WCB / Cr-Mo Steel

Applicable Medium
Water
Steam
Oil
Gas
Non-Corrosive Fluids
High-Temperature Media

Core Strengths
Hard-Sealed Metal Seat Design
Precision-machined 2Cr13 stainless steel or Stellite hard-faced seat delivers reliable tight shutoff under high pressure and temperature, with excellent wear resistance for extended service life.
Wide Pressure & Temperature Range
Covers PN16 through PN100 with operating temperatures up to 425°C (WCB) or 550°C (Cr-Mo steel), making it suitable for critical steam, oil, and high-temperature process applications.
Flexible Body Material Options
Available in ductile cast iron (PN16/25), WCB cast steel (PN16–PN100), and chrome-moly alloy steel (PN16/25), allowing precise matching to pressure, temperature, and corrosion requirements.
Rising Stem with Visual Position Indication
Rising stem design provides immediate visual confirmation of valve open/closed status. Bolted bonnet construction ensures safe maintenance access and reliable sealing under cyclic operation.

Product Overview

The Z41HY wedge gate valve is a heavy-duty industrial valve engineered for high-pressure and high-temperature pipeline systems. Featuring a bolted bonnet, rising stem, and flanged end connection, this valve is designed for on/off service in steam, oil, gas, water, and non-corrosive fluid applications across power plants, petrochemical facilities, oil refineries, and general industrial process lines.

The Z41H series utilizes a 2Cr13 stainless steel hard-faced seat for robust metal-to-metal sealing, while the Z41Y series features a Stellite hard-faced seat for enhanced erosion and corrosion resistance in severe service conditions. Body materials range from ductile cast iron for standard water applications to WCB cast steel and chrome-moly alloy steel for high-pressure steam and thermal oil systems.

With comprehensive pressure ratings from PN16 to PN100 and sizes from DN40 to DN500, the Z41HY gate valve meets the demands of municipal infrastructure, chemical processing, power generation, and oil & gas transmission. All valves are manufactured in compliance with GB/T 12234, API 600, and ASME B16.34 standards, with shell and seal test pressures verified per API 598.

Model Selection Guide
Model Body / Bonnet Material Seat Surface Max Temp. Typical Application
Z41H-16Q / 25Q Ductile Cast Iron (QT450) 2Cr13 Stainless Steel ≤350°C Water, general oil
Z41H-16C / 25 / 40 / 63 / 100 WCB Cast Steel 2Cr13 Stainless Steel ≤425°C Steam, oil, gas, high-pressure water
Z41Y-16I / 25I Chrome-Moly Alloy Steel Stellite Hard-Faced ≤550°C High-temperature steam, thermal oil

Performance Specifications
Pressure Class Nominal Pressure (MPa) Shell Test Pressure (MPa) Seal Test Pressure (MPa) Max Working Temp.
PN16 1.6 2.4 1.76 ≤350°C (DI) / ≤425°C (WCB) / ≤550°C (Cr-Mo)
PN25 2.5 3.75 2.75 ≤350°C (DI) / ≤425°C (WCB) / ≤550°C (Cr-Mo)
PN40 4.0 6.0 4.4 ≤425°C (WCB)
PN63 6.3 9.45 6.93 ≤425°C (WCB)
PN100 10.0 15.0 11.0 ≤425°C (WCB)

Main Component Materials
Part Name Z41H-16Q / 25Q Z41H-16C / 25 / 40 / 63 / 100 Z41Y-16I / 25I
Body / Bonnet Ductile Cast Iron (QT450) WCB Cast Steel Chrome-Moly Alloy Steel
Disc / Wedge 2Cr13 Stainless Steel 2Cr13 Stainless Steel 2Cr13 + Stellite Overlay
Seat Ring 2Cr13 Stainless Steel 2Cr13 Stainless Steel Stellite Hard-Faced
Stem 2Cr13 Stainless Steel 2Cr13 Stainless Steel 2Cr13 Stainless Steel
Stem Nut Aluminium Bronze Aluminium Bronze Aluminium Bronze
Packing Expanded Graphite Expanded Graphite Expanded Graphite
Handwheel Ductile Cast Iron Ductile Cast Iron Ductile Cast Iron

Structure Drawing
Z41T-10/10C Gate Valve

Left: PN16 / PN25 structure  |  Right: PN40 / PN63 / PN100 structure. Contact us for certified dimensional drawings.

Main Dimensions — PN16 (mm / kg)
DN L H H1 D0 Weight
40 240 350 410 220 22
50 250 350 410 220 25
65 270 360 435 220 29
80 280 416 505 280 36
100 300 462 575 280 52
125 325 550 675 320 85
150 350 570 730 320 92
200 400 740 950 400 158
250 450 915 1165 500 269
300 500 1060 1380 620 345
350 550 1210 1580 620 450
400 600 1360 1780 620 601
450 650 1540 2027 620 830
500 700 1656 2184 620 1040

Main Dimensions — PN25 (mm / kg)
DN L H H1 D0 Weight
40 240 350 410 220 22
50 250 350 410 220 25
65 270 360 435 220 29
80 280 416 505 280 37
100 300 462 575 280 53
125 325 550 675 320 87
150 350 570 730 320 96
200 400 740 950 400 162
250 450 915 1165 500 276
300 500 1060 1380 620 370
350 550 1210 1580 620 504
400 600 1360 1780 620 675
450 650 1540 2027 620 888
500 700 1656 2184 620 1100

Main Dimensions — PN40 (mm / kg)
DN L H H1 D0 Weight
40 240 350 410 220 22
50 250 350 410 220 24
65 280 365 425 280 33
80 310 465 555 280 47
100 350 516 626 320 68
125 400 600 740 320 100
150 450 683 850 400 139
200 550 850 1070 500 238
250 650 940 1210 600 375
300 750 1047 1367 620 550
350 850 1250 1620 620 640
400 950 1430 1870 850 720

Main Dimensions — PN63 (mm / kg)
DN L H H1 D0 Weight
50 250 350 410 220 30
65 280 375 445 280 41
80 310 460 550 280 58
100 350 516 626 320 78
125 400 600 740 320 124
150 450 683 850 400 170
200 550 890 1110 620 295
250 650 935 1205 620 445
300 750 1145 1474 620 658
350 850 1280 1663 850 854
400 950 1438 1873 850 1050

Main Dimensions — PN100 (mm / kg)
DN L H H1 D0 Weight
50 250 375 438 220 48
65 280 466 557 280 68
80 310 485 578 320 90
100 350 524 638 320 129
125 400 669 812 400 212
150 450 772 938 620 285
200 550 974 1194 620 426
250 650 1104 1375 620 640

Dimensions are for reference only. Contact us for certified dimensional drawings, weight confirmations, and custom sizes.

Design & Manufacturing Standards
GB/T 12234
GB/T 13927
API 600
API 598
ASME B16.34
ANSI B16.5
ISO 5208
BS 1414
DIN 3352

Installation & Maintenance Notes
  • Install with flow direction as marked on the valve body. For horizontal pipelines, the handwheel should preferably face upward for easy access.
  • Ensure flange mating surfaces are clean and free of scratches before bolting. Use gaskets compatible with the operating medium and temperature.
  • Do not use the handwheel or stem as a lifting point. Always lift the valve by the body using proper slings to avoid bonnet or stem damage.
  • Before first operation, fully open and close the valve several times to verify smooth stem movement and seat engagement.
  • For high-temperature steam service (Z41H-40/63/100 and Z41Y series), perform a slow warm-up before full-pressure operation to prevent thermal shock.
  • Inspect stem packing annually and retighten the gland bolts evenly if minor leakage is observed. Replace packing when retightening no longer achieves seal.
  • Lubricate the stem threads and thrust bearing periodically with high-temperature grease to reduce operating torque and prevent galling.

Typical Applications
  • Power Plant Steam & Feedwater Systems
  • Petrochemical Refinery Process Lines
  • Oil & Gas Transmission & Storage Terminals
  • Chemical Processing & Fertilizer Plants
  • Municipal Water Supply & Distribution Networks
  • Steel Mill Cooling Water & High-Pressure Hydraulics
  • Shipbuilding & Marine Engine Systems
  • Thermal Power & Cogeneration Facilities

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We supply Z41HY gate valves in all pressure classes and sizes. OEM customization, material certificates, and pressure test reports available. Response within 1 business day.

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